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Smarter Boiler Control Solutions

Optimize Your Boiler with Cutting-Edge OBYTRON Control Systems

Rising fuel prices and increasing pressure to reduce CO₂ emissions are driving industrial boiler operators to prioritize efficiency improvements. If your boiler operates with a conventional mechanical linkage control system, you could be wasting significant amounts of fuel. Upgrading to an electronic Burner Management System can deliver over 10% savings in fuel consumption, running costs, and CO₂ emissions.

For even greater efficiency and cost reductions, consider integrating advanced features like Oxygen Trim Control and Variable Speed Drive (VSD) options. These enhancements optimize combustion, reduce energy waste, and further lower emissions, making your boiler system both cost-effective and environmentally friendly.

Advanced Boiler Controls for Safety and Efficiency

Integration with energy management systems

Some of the benefits of the OBYTRON Burner Management System

O2 trim control

Why O2 Trim Control?

Additional Fuel Savings – Mechanical burners are typically adjusted with fixed excess air levels to compensate for the varying ambient and atmospheric conditions. With the advance burner controller, the O2 trim control system automatically adjust the O2 levels to constantly optimise the excess air levels.

Increased Safety – Constant monitoring of the O2 levels in the exhaust gas and an adjustable O2 alarm curve ensure constant safe fuel-air mixtures.

Reduced Emissions – O2 trim reduces the excess air levels resulting in a better fuel to air ratio thus reducing the production of harmful emissions.

Combustion Efficiency – The system will allow the display of the combustion efficiency on the display unit, offering you better monitoring of the boiler’s performance.

For more information on O2 Trim Control, please see the below brochure.

Variable speed drives

On conventional burners, the fans run according to the frequency at a constant speed. With a Variable Speed Drive (VSD), the speed of the fan is reduced to the actual requirement in the mid and low firing range, consuming less power and accordingly reducing your energy bill.

The variations in motor speed lead to a substantial decrease of the sound levels, eliminating the need for sound reduction measures, improving your work environment.

For more information on Variable Speed Drives, please see the below brochure.

Common FAQs of Boiler Control Systems

Boiler control systems boost efficiency by precisely managing fuel and air ratios, optimizing combustion, and reducing energy waste. Advanced features like Oxygen Trim Control and Variable Speed Drives further cut fuel consumption, lower emissions, and enhance reliability, resulting in significant cost savings and a reduced carbon footprint.

Advanced boiler control systems feature precise fuel and air ratio management, Oxygen Trim Control for optimized combustion, Variable Speed Drives (VSD) for energy-efficient fan operation, seamless integration with Building Management Systems, real-time monitoring, and enhanced safety mechanisms to improve efficiency and reduce emissions.

Yes, advanced boiler control systems can seamlessly integrate with existing infrastructure. They are designed to work with Building Management Systems (BMS) using protocols like Modbus and Profibus, allowing for streamlined communication and enhanced operational control without requiring significant overhauls of current setups. This ensures minimal disruption while improving efficiency and performance.

Yes, boiler control systems are highly customizable to meet specific operational needs. They can be tailored with features such as Oxygen Trim Control, Variable Speed Drives (VSD), and real-time monitoring tools. Custom configurations allow integration with existing infrastructure and Building Management Systems, ensuring optimized efficiency, enhanced safety, and reduced emissions for diverse industrial applications.

Boiler control systems are equipped with advanced safety mechanisms to ensure secure and reliable operation. These include automatic shutdowns in case of irregular conditions, real-time monitoring of pressure, temperature, and combustion, and fail-safe controls to prevent overheating or fuel leaks. Additional features like flame detection, Oxygen Trim Control, and diagnostic alerts provide proactive risk management, enhancing both operational safety and compliance with industry standards.